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Marleen Kamperman, Andrew Burns, Weißgraeber, Scott C. Warren, and Ulrich Wiesner
Materials Science and Engineering,
Cornell University

Abstract:
We developed porous high temperature ceramics with hierarchical structures covering the full range of length scales from the near-atomic to macroscopic level. The materials are promising as catalyst supports for high-temperature fuel reforming. The challenge was to achieve the following properties within the same material: 1) high surface area per unit volume to reduce the required reformer volume for a given conversion; 2) compatibility with high temperatures, ideally 800°C or higher, to avoid coking of the catalytic structure; and 3) an acceptable pressure drop. The developed materials satisfy all three key requirements. Structure formation is achieved, in order of decreasing length scales, by a combination of micromolding, multi-component colloidal assembly and block copolymer based structure directing of ceramic and catalyst precursors. Temperature treatment up to 1000°C results in a three-dimensionally interconnected, hierarchically ordered, high temperature ceramic material that is functionalized with well-dispersed platinum nanoparticles.

2009 Run

March 25th - May 11th